Process development

Impulses from the initial idea to process optimization

The development of safe and economical production processes is a core competence at Schuhmacher. As a preferred supplier to the automotive industry, we have been trimmed for efficiency – and have taken the requirements further in a sensible and efficient manner. More than two decades ago, we recognized the advantages of sensible methods and made these insights available to our customers from other industries. We feel at home as co-thinkers – and sometimes also as pioneers. You will feel it when you talk to us about the implementation of your functional requirements. From the initial idea to process optimization.

Support during the construction phase

At Schuhmacher, designers and developers will find contacts at every stage of the development process:

Know-how transfer for material processing
Design-to-cost analyses and production optimization
Early alignment between design and production for greater efficiency

Process development

What is the best process for manufacturing the component? Which turning technology is the right one in terms of machining scope and batch size? Which machining sequence ensures the required characteristics? When it comes to process development, we at Schuhmacher can draw on the full range of possibilities. The variety of technologies and the high level of vertical integration at Schuhmacher enable us to tailor the process sequence precisely to the respective component.

Making ideas tangible

It is always a special moment when the transfer from CAD to the first tangible sample is complete. We have been using 3D printing technology for several years to make components more tangible in design-to-cost analysis and process development. Thanks to our in-house tool production, we are also able to quickly produce initial samples in near-series production. Schuhmacher's flexibility on the way to series production and our proactive cooperation are real pro arguments.

Sample parts in 3D printing
Rapid prototyping
ABC samples

Production optimization

It is the short distances at Schuhmacher that are the source of process optimization. The regular exchange between practitioners from production and quality assurance brings to light the potential for economical and reliable production. We have always attached great importance to this close networking. Because it is often the little things that add up to create advantages.

Committed: Continuous process optimization
Flexible: Adaptation to changing conditions
Versatile: Process adaptation to planned quantities
Forward-looking: Integration of automation during series ramp-up