The material poses these challenges: depending on the alloy, poorer tool life, risk of built-up edges and abrasive wear, use of suitable coolants, risk of distortion if machining times are too long and cutting parameters are not adapted
Schuhmacher's machining spectrum is not only broad in terms of batch sizes. The variety of different materials that we can machine based on our own experience is also exceptionally diverse. Find out what special features we pay attention to in the materials we process in order to produce perfect results for you:
The material poses these challenges: depending on the alloy, poorer tool life, risk of built-up edges and abrasive wear, use of suitable coolants, risk of distortion if machining times are too long and cutting parameters are not adapted
The material poses these challenges: high material hardness and toughness, strong heat development, formation of built-up edges and long chips, suitable tool selection and setting depending on the alloy, maintenance of surface quality and avoidance of reduced corrosion resistance, health and environmental protection against alloy components
The material poses these challenges: high strength and hardness, low thermal conductivity, difficult chip formation with tool breakage, difficult to machine due to chemical reactivity, fire hazard, health and environmental protection against alloy components, planning for material recovery
The material poses these challenges: high hardness, high brittleness, tough oxide layer with high tool wear, slight distortion and deformation when heat is applied, protection from alloy components required for personnel and the environment
The material poses these challenges: lower hardness and brittleness, less heat generation at the cutting edge, risk of warping with longer machining times and unadjusted cutting parameters and coolant use
The material poses these challenges: possibly high hardness depending on the alloy, problematic chip formation, increased tool wear, possible high heat development and resulting deformation of the workpiece and problems with dimensional accuracy if the machining parameters are not adapted
The material poses these challenges: formation of long chips, easy deformability if excessive forces are applied, risk to surface quality if excessive heat is generated, risk of built-up edges, corrosion problems, e.g. with water-based coolants
The material poses these challenges: possibly rapid tool wear, chips sticking to the tool, heat-sensitive at excessive cutting speeds with deformation and surface problems, corrosion with water-based cooling lubricants
The material poses these challenges: very heat-sensitive, tendency to form long chips, very different material properties depending on the plastic, quickly impaired surface quality, protection of personnel and the environment from dust and particles
Competence proves itself in daily practice: here we show you what this looks like in practice. Take a look at a number of examples to see what we can do for you - in a variety of materials, processes and finishes.
Select your desired material now and see what is possible at Schuhmacher:
Material: Stainless steel
Industry: Automotive
Surface: bright
Material: Stainless steel
Industry: Automotive
Surface: bright
Material: Stainless steel
Industry: Automotive
Surface: high quality
Material: Stainless steel
Industry: Automotive
Surface: high quality
Material: Stainless steel
Industry: Automotive
Surface: high quality
Material: Stainless steel assembly
Industry: Consumer
Surface: high-quality, visible part
Material: Stainless steel assembly
Industry: Consumer
Surface: high-quality, visible part
Material: Free-cutting steel
Industry: Hydraulics
Surface: bright
Material: Stainless steel
Industry: Automotive
Surface: bright
Material: Free-cutting steel
Industry: Hydraulics
Surface: bright
Material: Free-cutting steel
Industry: Hydraulics
Surface: bright
Material: Case-hardening steel
Industry: Commercial vehicles
Surface: coated
Material: Case-hardening steel
Industry: Commercial vehicles
Surface: coated
Material: Structural steel
Industry: Hydraulics
Surface: copper-plated, polished
Industry: Hydraulics
Surface: bright
Industry: Hydraulics
Surface: bright
Material: Case-hardening steel
Industry: Commercial vehicles
Surface: Heat-treated, ground
Material: Aluminum
Industry: Medical technology
Surface: bright
Material: Free-cutting steel
Industry: Hydraulics
Surface: bright
Material: Structural steel
Industry: Automotive
Surface: bright
Material: Structural steel
Industry: Automotive
Surface: coated
Material: Carbon steel
Industry: Automotive
Surface: coated
Material: Structural steel
Industry: Automotive
Surface: bright
Material: Structural steel
Industry: Automotive
Surface: bright
Material: Free-cutting steel
Industry: Automotive
Surface: bright
Material: Aluminum
Industry: Automotive
Surface: bright
Material: Stainless steel
Industry: Medical technology
Surface: bright
Material: Free-cutting steel
Industry: Commercial vehicle / motor vehicle
Surface: bright
Material: Case-hardening steel
Industry: Automotive
Surface: bright, hardened
Material: Aluminum
Industry: Medical technology
Surface: bright or with anodization
Material: Aluminum
Industry: Medical technology
Surface: bright or with anodization
Material: Stainless steel
Industry: Consumer
Surface: optically finished
Material: Stainless steel
Industry: Consumer
Surface: optically finished
Material: Aluminum
Industry: Medical technology
Surface: optically finished with wear protection
Material: Structural steel
Industry: Hydraulics
Surface: bright
Material: Structural steel
Industry: Hydraulics
Surface: bright
Material: Structural steel
Industry: Hydraulics
Surface: bright
Material: Subassembly, assembled ready for use
Industry: Consumer
Surface: high-quality as visible part
Material: Stainless steel
Industry: Consumer
Surface: bright, high-quality visible part
Material: Stainless steel
Industry: Consumer
Surface: bright, high-quality visible part
Material: Case-hardening steel
Industry: Automotive
Surface: bright
Material: Case-hardening steel
Industry: Automotive
Surface: bright
Material: Structural steel
Industry: Commercial vehicle
Surface: coated with thread lock
Material: Stainless steel
Industry: Consumer
Surface: bright, high-quality visible part
Material: Stainless steel, CuZn39Pb3/1.4404/aluminum
Industry: Hydraulics
Location: Pump technology
Special features: Mounting assembly
Material: Free-cutting steel, C35/ETG100/11SMn30
Industry: Hydraulics
Heat treatment: partially case-hardened
Location: Hydraulics commercial vehicles
Special features: parts mounted with P-ring and retaining rings
Material: Aluminum/16MnCr5
Industry: Automotive
Heat treatment: Partly case-hardened
Application: Motor vehicle
Special features: Die-cast aluminum part assembled with springs, rings, bolts and screw plug
Material: Structural steel, St52-3
Industry: Hydraulics
Surface: Galvanized yellow chromated
Location: Hydraulic construction machinery
Special features: Parts soldered
Material: Brass, CuZn39Pb3
Industry: Automotive
Location: Gearbox control unit
Special features: ground, mounting assembly
Material: Structural steel, St52-3, CuZn39Pb3
Industry: Heating technology
Location: Heating technology
Special features: Welding assembly
Material: Mild steel, St52-3
Industry: Automotive
Location: Car seat adjustment
Special features: Thread rolled
Material: Brass, CuZn39Pb3
Industry: Sanitary technology
Location: Sanitary technology
Material: Plastic, combination thermoset/thermoplastic
Sector: Watch industry
Location: Watch industry
Material: Plastic, Duraplast
Sector: Watch industry
Location: Watch industry
Material: Stainless steel, 1.4571
Industry: Mechanical and plant engineering
Location: Chemical industry
Material: Stainless steel, 1.4404
Industry: Optics
Location: Optics
Material: Stainless steel, 1.4404
Industry: Optics
Location: Optics
Material: Heat-treated steel, 42CrMo4
Industry: Automotive
Location: Commercial vehicle axle
Material: Case-hardening steel, 16MnCrS5
Industry: Metrology
Location: Metrology
Material: Free-cutting steel, 11SMn30
Industry: Metrology
Location: Metrology
Material: Free-cutting steel, 11SMn30
Industry: Metrology
Location: Metrology
Material: Case-hardening steel, 16MnCr5
Industry: Pneumatics
Location: Pneumatics
Material: Brass, CuZn39Pb3
Industry: Pneumatics
Surface: pickled
Place of use: Pneumatics
Material: free-cutting steel, 11SMn30
Industry: automotive
Surface: chrome-plated
Application: engine tuning
Material: Structural steel, St37-2
Industry: Mechanical and plant engineering
Location: Engine Agriculture. Machinery
Special features: Bead formed
Material: Stainless steel, 1.4571
Industry: Mechanical and plant engineering
Location: Mechanical engineering
Special features: Parts with round thread
Material: Case-hardening steel, 16MnCr5
Industry: Mechanical and plant engineering
Heat treatment: case-hardened
Location: mechanical engineering
Special features: deep-hole drilled
Material: Free-cutting steel, 11SMn30
Industry: Mechanical and plant engineering
Heat treatment: annealed
Surface: nickel-plated
Location: Mechanical engineering
Special features: Production from blank
Material: Structural steel, St52-3
Industry: Mechanical and plant engineering
Heat treatment: annealed
Surface: phosphated
Location: Mechanical engineering
Special features: Production from blank
Material: Heat-treated steel, C35
Industry: Automotive
Surface: Phosphated
Application: Steering for passenger cars
Material: Heat-treated steel, C35
Industry: Automotive
Surface. phosphated
Application: Steering for passenger cars
Material: Free-cutting steel, 11SMn30
Surface: Zinc flake coating
Application: Motorcycle industry
Material: Heat-treated steel, 42CrMo4
Industry: Heating technology
Location: Heating technology
Material: Heat-treated steel, 42CrMo4
Industry: Heating technology
Location: Heating technology
Material: Case-hardening steel, 16MnCr5
Industry: Electrical engineering
Heat treatment: Case-hardened
Place of use: Electrical engineering
Special features. ground
Material: Heat-treated steel, 42CrMo4
Industry: Electrical engineering
Heat treatment: induction hardened, straightened
Location: Electrical engineering
Special features: deep-hole drilled, ground
Material: Heat-treated steel, 42CrMo4
Industry: Electrical engineering
Heat treatment: induction hardened, straightened
Location: Electrical engineering
Special features: deep-hole drilled, ground
Material: Heat-treated steel, C45
Industry: Eelectrical engineering
Heat treatment: induction hardened, straightened
Place of use: Electrical engineering
Special features: ground
Material: Heat-treated steel, C45
Industry: Electrical engineering
Heat treatment: induction hardened, straightened
Place of use: Electrical engineering
Special features: ground
Material: Heat-treated steel, C35
Industry: Electrical engineering
Surface: copper-plated
Location: Electrical engineering
Material: Heat-treated steel, 42CrMoV4
Industry: Electrical engineering
Location: Electrical engineering
Material: Heat-treated steel, 42CrMoV4
Industry: Electrical engineering
Location: Electrical engineering
Material: Brass, CuZn39Pb3
Industry: Electrical engineering
Surface: pickled
Place of use: Electrical engineering
Material: Free-cutting steel, 11SMn30
Industry: Electrical engineering
Surface: galvanized
Location: Electrical engineering
Material: Heat-treated steel, C35
Industry: Electrical engineering
Surface: nickel-plated
Place of use: Electrical engineering
Material: Free-cutting steel, 11SMn30
Industry: Electrical engineering
Surface: galvanized yellow chromated
Location: Electrical engineering
Material: Structural steel, St37
Industry: Automotive
Location: Fuel lines for cars/commercial vehicles
Material: Heat-treated steel, C45
Industry: Automotive
Surface: galvanized yellow chromated
Place of use: Injection technology
Material: Brass, CuZn38Pb3
Industry: Hydraulics
Location: Fluid technology
Material: Aluminum
Industry: Automotive
Location: Car rim
Special features: Chuck turned part
Material: Heat-treated steel, C45
Industry: Mechanical and plant engineering
Heat treatment: quenched and tempered
Surface: phosphated
Location: Gearboxes for agricultural machinery
Special features: deep-hole drilled
Material: Free-cutting steel
Industry: Mechanical and plant engineering
Surface: phosphated
Location: Gearboxes for agricultural machinery
Special features: Turned chuck part, parts ground and laser-cut
Material: Stainless steel, 1.4301
Industry: Sensor technology
Location: Sensor technology
Special features: deep-hole drilled
Material: Aluminum
Industry: Sensor technology
Location: Sensor technology
Material: Aluminium
Industry: Gear technology
Surface: Anodized
Location: Gear technology
Special features: high requirements for shape and position tolerances
Material: Case-hardening steel, 16MnCr5+plastic
Industry: Gear technology
Heat treatment: case-hardened
Location: Gear technology
Special features: Parts broached, internally and externally ground and injection-molded
Material: Heat-treated steel, C35
Industry: Automotive
Surface: chrome-plated
Location: Passenger car
Material: Free-cutting steel, 11SMn30
Industry: Automotive
Location: Passenger car
Material: Heat-treated steel, C45
Industry: Automotive
Surface: galvanized
Location: Passenger car
Special features: Round thread inside
Material: Aluminum
Industry: Mechanical and plant engineering
Application: Spinning technology
Special features: very high requirements for roughness and appearance
Material: Free-cutting steel, 11SMn30
Industry: Automotive
Application: Fuel lines for cars/commercial vehicles
Material: Structural steel, St37
Industry: Automotive
Surface: KTL-coated
Location: Commercial vehicle cab
Material: Free-cutting steel, 11SMn30
Industry: Hydraulics
Location: Fluid technology/hydraulics
Material: Brass, CuZn39Pb3
Industry: Hydraulics
Location: Fluid technology/hydraulics
Material: Free-cutting steel, 11SMn30
Industry: Hydraulics
Surface: phosphated
Place of use: Fluid technology/hydraulics
Material: Brass, CuZn40Pb3
Industry: Hydraulics
Location: Fluid technology/hydraulics
Material: Aluminum
Industry: Hydraulics
Location: Fluid technology/hydraulics
Material: Aluminium
Industry: Hydraulics
Surface: Anodized
Location: Fluid technology/hydraulics
Material: Free-cutting steel, 35S20
Industry: Hydraulics
Location: Fluid technology/hydraulics
Material: Free-cutting steel, 35S20
Industry: Hydraulics
Location: Fluid technology/hydraulics
Material: Free-cutting steel, 11SMn30
Industry: Hydraulics
Surface: galvanized yellow chromated
Place of use: Fluid technology/hydraulics
Material: Free-cutting steel, 11SMn30
Industry: Hydraulics
Surface: galvanized yellow chromated
Place of use: Fluid technology/hydraulics
Material: Free-cutting steel, 11SMn30
Industry: Hydraulics
Surface: phosphated
Place of use: Fluid technology/hydraulics
Material: Heat-treated steel, C45
Industry: Hydraulics
Surface: black galvanized
Place of use: Fluid technology/hydraulics
Material: Case-hardening steel, 15Cr3
Industry: Hydraulics
Heat treatment: Case-hardened
Application: Fluid technology/hydraulics
Special features: TEM deburred, straightened, ground
Material: Heat-treated steel, 45
Industry: Mechanical and plant engineering
Heat treatment: quenched and tempered
Surface: copper-plated
Application: agricultural machinery
Material: Free-cutting steel, ETG88
Industry: Mechanical and plant engineering
Location: Agricultural machinery
Special features: all diameters ground
Material: Heat-treated steel, C35
Industry: Automotive
Heat treatment: quenched and tempered
Surface: phosphated
Location: Car gearshift
Special features: Roll-formed shoulder
Material: Heat-treated steel, 42CrMo4
Industry: Automotive
Heat treatment: quenched and tempered 12.9
Application: Cylinder head commercial vehicle
Special features: Fit h5 ground
Material: Free-cutting steel, 11SMn30/St52-3
Industry: Automotive
Surface: galvanized yellow chromated
Application: Engine commercial vehicle
Special features: Parts soldered
Material: Free-cutting steel, 11SMn30
Industry: Automotive
Surface: nickel-plated
Location: Commercial vehicle engine
Material: Heat-treated steel, C35
Industry: Automotive
Heat treatment: quenched and tempered
Surface: galvanized yellow chromated
Location: Commercial vehicle engine
Material: Heat-treated steel, C45
Industry: Automotive
Heat treatment: induction-hardened
Surface: galvanized
Location: Commercial vehicle engine
Material: Structural steel, St52-3
Industry: Automotive
Surface: phosphated
Application: Engine commercial vehicle
Special features: Bead formed
Material: Structural steel, St52-3
Industry: Automotive
Surface: phosphated
Application: Engine commercial vehicle
Special features: Bead formed
Material: Structural steel, St52-3
Industry: Automotive
Surface: phosphated
Place of use: Commercial vehicle engine
Material: Heat-treated steel, C45
Industry: Automotive
Heat treatment: Vacuum hardened and tempered and induction hardened
Application: Commercial vehicle engine
Special features: with thread in 4G tolerance
Material: Heat-treated steel, C45
Industry: Automotive
Heat treatment: Vacuum hardened and tempered and induction hardened
Application: Commercial vehicle engine
Special features: with thread in 4G tolerance
Material: Case-hardening steel, 16MnCr6
Industry: Automotive
Heat treatment: case-hardened
Place of use: Car transmission
Material: Case-hardening steel, 16MnCr5
Industry: Automotive
Heat treatment: Flash gas nitrided
Application: Transmission for passenger cars
Special features: hard turned inside and flat on both sides
Material: Case-hardening steel, 16MnCr5
Industry: Automotive
Heat treatment: case-hardened
Place of use: Car transmission
Special features: internally hard turned
Material: Structural steel, St37
Industry: Mechanical and plant engineering
Surface: galvanized
Location: Construction machinery
Special features: Welding assembly
Material: Case-hardening steel, 16MnCr5
Industry: Mechanical and plant engineering
Heat treatment: case-hardened
Location: Construction machinery
Special features: pressed, ground
Material: Brass, CuZn38Pb3
Industry: Mechanical and plant engineering
Surface: electropolished
Application: Construction machinery
Material: Case-hardening steel, 16MnCr5
Industry: Medical technology
Heat treatment: case-hardened and straightened
Surface: galvanized
Location: Medical technology
Special features: 2-start trapezoidal thread
Material: Stainless steel, 1.4404
Industry: Medical technology
Location: Medical technology
Material: Stainless steel, 1.4021
Industry: Medical technology
Location: Medical technology
Material: Stainless steel, 1.4021
Industry: Medical technology
Location: Medical technology
Material: Stainless steel, 1.4571
Industry: Medical technology
Location: Medical technology
Material: Stainless steel, 1.4571
Industry: Medical technology
Location: Medical technology
Material: Stainless steel, 1.4021
Industry: Medical technology
Location: Medical technology
Material: Stainless steel, 1.4571
Industry: Medical technology
Location: Medical technology
Material: Stainless steel, 1.4021
Industry: Medical technology
Location: Medical technology
Material: Heat-treated steel, 42CrMo4
Industry: Automotive
Heat treatment: induction hardened, straightened
Location: Engine car
Special features: deep-hole drilled, ground
Material: Heat-treated steel, 42CrMo4
Industry: Automotive
Heat treatment: induction hardened, straightened
Location: Engine car
Special features: deep-hole drilled, ground
Material: Free-cutting steel, 11SMn30
Industry: Automotive
Surface: galvanized yellow chromated
Place of use: Car engine
Material: Heat-treated steel, C45
Industry: Automotive
Surface: galvanized
Place of use: Car engine
Material: Heat-treated steel, 42CrMo4
Industry: Automotive
Location: Car engine
Material: Heat-treated steel, 42CrMo4
Industry: Automotive
Heat treatment: quenched and tempered 12.9
Surface: phosphated
Application: Car engine
Material: Heat-treated steel, C35
Industry: Automotive
Heat treatment: quenched and tempered 8.8
Surface: galvanized, yellow chromated
Application: Car engine
Material: Heat-treated steel, 42CrMo4
Industry: Automotive
Heat treatment: Quenched and tempered 950-1100 n/mm2
Surface: galvanized and dehydrogenated
Application: Engine car
Special features: ground on the outside
Material: Case-hardening steel, 16MnCr5
Industry: Automotive
Location: Transmission commercial vehicles
Material: Free-cutting steel, 11SMn30
Industry: Automotive
Surface: galvanized yellow chromated
Place of use: Commercial vehicle transmission
Material: Case-hardening steel, 16MnCr5
Industry: Automotive
Heat treatment: Case-hardened
Place of use: Transmission commercial vehicles
Special features: Parts marked and labeled with laser
Material: Structural steel, St52-3
Industry: Automotive
Surface: Copper-plated
Location: Transmission commercial vehicle
Special features: Part has spring function
Material: Case-hardening steel, 16MnCr5
Industry: Automotive
Heat treatment: case-hardened
Application: Transmission commercial vehicles
Material: Free-cutting steel, 11SMn30
Industry: Automotive
Heat treatment: case-hardened
Location: Engine
Special features: ground and honed on the inside
Material: Structural steel, St52-3
Industry: Automotive
Surface: KTL-coated
Special features: Parts pressed
Material: Structural steel, St52-3
Industry: Automotive
Location: Chassiss NFZ
Material: Structural steel, St52-3
Industry: Automotive
Surface: KTL-coated
Location: Commercial vehicle chassis
Special features: Welded assembly
Material: Aluminum
Application: Automation technology
Material: Aluminum
Application: Automation technology
Material: Free-cutting steel
Location: Automation technology
Special features: Assembly part
Material: Heat-treated steel, C45
Surface: galvanized
Application: Automation technology
Material: Free-cutting steel, 11SMn30
Heat treatment: annealed
Application: Automation technology
Material: Free-cutting steel, 11SMn30
Application: Automation technology
Material: Free-cutting steel, ETG 88
Surface: galvanized
Application: Automation technology
Material: Free-cutting steel, 11SMn30
Surface: galvanized
Application: Automation technology
Material: Free-cutting steel, 11SMn30
Surface: galvanized
Location: Automation technology
Special features: Assembly part
Material: Heat-treated steel, C45
Surface: galvanized
Location: Automation technology
Special features: Assembly part
Material: Case-hardening steel, 16MnCr5
Application: Automation technology
Material: Free-cutting steel, 11SMn30
Application: Automation technology
Material: Free-cutting steel, 11SMn30
Application: Automation technology
Material: Heat-treated steel, C45
Heat treatment: quenched and tempered 8.8
Surface: nickel-plated
Application: Automation technology
Material: Aluminum
Location: Drive technology
Special features: high demands on forming and bearing expertise
Material: Aluminum
Application: Drive technology
Special features: high requirements for shape and position tolerances
Material: 42CrMOV4
Application: Drive technology
Special features: Parts internally rolled
Material: Aluminum
Surface: anodized
Application: Drive technology
Special features: high requirements for shape and position tolerances
Material: 16MnCr5
Industry: Drive technology